Design for Manufacturability (DfM) is a vital strategy to ensure that even the most innovative magnetic designs can be produced reliably and efficiently. At MagnetIQ, we apply DfM principles early in the design process, bridging the gap between conceptual magnet design and high-quality, scalable production.
Magnet Design for Manufacturability
Why DfM Matters
With decades of experience in magnet design, assembly, and tooling, MagnetIQ knows where things go wrong in production. That’s why we design with manufacturability in mind from day one. Our DfM approach helps reduce redesign cycles, ensures higher assembly precision, and accelerates time to market.
Whether it’s a rotor with multi-pole configurations or a sensor housing with embedded magnets, our engineers evaluate every detail. We identify geometries that are hard to glue, tolerances that are unrealistic, or coatings that might crack during assembly—well before parts reach the factory floor.
Key Principles We Apply
Design Simplification – we reduce unnecessary complexity in assemblies and tooling.
Material Selection – we match magnetic grades and surface treatments to the process demands.
Process Optimization – we align magnet orientation, tolerances and glue gaps with automation steps.
Standardization – we propose standard magnet sizes and fixing methods when possible.
Early Supplier Involvement – we coordinate between design and production teams to catch issues early.
Our experience with automated handling systems and cobot-supported tooling allows us to turn even complex magnet assemblies into consistent, repeatable modules—ready for series production.
Need your magnet design to be production-ready?
Let us help you apply DfM principles to your next magnetic project. Reduce cost, increase quality, and accelerate your product development.
Get in touch with our team
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