As a leading magnetic assembly manufacturer, MagnetIQ designs and produces high-performance magnetic assemblies that integrate permanent magnets with mechanical, electronic, and polymer components. These assemblies are engineered to deliver functional magnetic performance — in applications ranging from high-speed motors, halbach arrays to compact sensor modules. By supplying complete and qualified assemblies, we help customers reduce integration risks, improve reliability, and shorten time to market.
Magnetic Assemblies
What is a magnetic assembly?
A magnetic assembly is a precision-engineered component that combines permanent magnets with mechanical, electronic, or polymer structures to create a specific magnetic function.
These assemblies are designed to control, enhance, or direct magnetic forces and are used in a wide range of industries including automotive, aerospace, industrial automation, and medical devices.
What integration challenges do magnetic assemblies solve?
Magnetic assemblies solve multiple integration challenges, including mechanical alignment, thermal expansion, corrosion protection, and electromagnetic compatibility. By combining magnets with structural or electronic components in a controlled process, assemblies reduce part count, simplify mounting, and eliminate issues like misalignment or inconsistent magnetic force. This results in faster system integration, fewer field failures, and easier compliance with quality standards.
Why use magnetic assemblies instead of loose magnets?
Using complete magnetic assemblies eliminates the risks and inconsistencies that come with handling and installing individual magnets. Loose magnets can shift, demagnetize, or fail under mechanical stress. In contrast, a pre-engineered assembly ensures correct positioning, bonding, and protective encapsulation — delivering predictable magnetic behavior, safer handling, and better long-term performance.
Why Choose Pre-Assembled Magnetic Solutions?
Designing and building magnetic assemblies in-house can be complex, time-consuming, and potentially unsafe. The strong forces between magnets make manual handling, alignment, and bonding a technical challenge. Pre-assembled magnetic modules from MagnetIQ eliminate these risks.
Each unit is delivered fully assembled, tested, and ready for integration, enabling:
- Safer and more efficient workflows
- Modular system design
- Predictable magnetic and mechanical performance
Types of Magnetic Assemblies We Manufacture
MagnetIQ supports a wide range of industries with tailor-made magnetic subassemblies, including:
- Rotor assemblies for high-speed and high-precision motor applications, with banding, balancing and post-grinding
- Linear magnet assemblies for positioning systems and tubular actuators
- Custom assemblies for renewable energy applications (wind, wave, tidal) with long-term corrosion protection
- Halbach arrays (internelink) optimized for NMR, medical imaging, and ultra-sensitive sensor systems
- Compact assemblies for aerospace, automation, and medical integration
From Design to Qualification
As a vertically integrated magnetic assembly manufacturer, MagnetIQ supports customers throughout the full product lifecycle:
- Co-engineering support based on customer specs
- Finite Element Analysis (FEA) for magnetic, mechanical, and thermal performance
- Material selection and bonding optimization
- Prototyping, validation, and field testing
- Scaled production with full traceability
Why Choose MagnetIQ as your magnetic assembly manufacturer?
To support consistent quality and scalable output, MagnetIQ operates a Universal Assembly Tooling system equipped with robotics and cobots. This advanced platform allows safe, precise, and repeatable assembly of even the most complex magnet configurations.
- Experts in magnetics, mechanics, and manufacturing
- Flexible from one-offs to series production
- Cleanroom facilities and advanced QA systems
- Short lead times and direct engineering contact
- Experience across motion, sensing, and automation
Get in touch with our team
Whether you’re looking for a quote, have questions about our services, or want to explore how we can support your needs—just fill out our contact form. We’ll get back to you within 24 hours.