Advanced magnetics Material and Geometry Consulting

Our team helps translate early-stage ideas into realistic magnetic solutions. We evaluate the magnet dimensions and tolerances from both a magnetic performance and production viewpoint. We highlight where simplification or redesign can avoid high tooling costs or difficult tolerance stacks. Our goal is to prevent problems before they arise in production.

For example, we advise whether segmenting a large magnet into smaller elements makes sense, or if a custom geometry is worth the cost versus using a standard block or ring. We analyze thermal effects, shaping constraints and post-processing compatibility—ensuring your choices align with both performance and practicality.

Assembly techniques are just as critical as the magnets themselves. Should your magnets be glued, clamped, screwed or overmolded? Our experts outline the benefits and limitations of each method based on your mechanical design, environmental conditions and long-term stability goals. We provide detailed comparisons and help you select the solution that works best under operational stresses.

We also consult on the choice of adhesives, mechanical interfaces, and automated versus manual assembly options. This enables your product development process to progress faster and more confidently into the next phase—whether that’s prototype testing or full-scale production.

Contact our consulting team to discuss your current design and explore ways to optimize it for performance, cost, and manufacturability.